ECOSONIC

The present and future of ultrasonic welding technology

ECOSONIC

The present and future of ultrasonic welding technology

Laminating of nonwoven materials using ultrasonics

The general principle of ultrasonic welding can also be applied to nonwoven materials. The thermoplastic fibers are activated by mechanical vibrations thus melting and bonding in pre-defined patterns. A weld tool, referred to as Sonotrode, transmits the vibration into the nonwoven material. In industrial applications, ultrasonic frequencies between 20 and 35 kHz are common, with amplitudes (tool travel distances) of 10 µm to 50 µm. Processing of nonwoven materials is often performed in continuous processes at high web speed. By application of rotary tools, it is possible to achieve processing speeds of up to 800 meters/minute. A specifically engraved drum is used as welding, embossing, or cutting anvil. The contour of the anvil drum focuses the energy and precisely defines the weld spots required for the respective product.

Ultrasonics activates the plastic molecules – friction heat is generated

Basics

Ultrasonic joining of nonwoven materials is particularly suitable for:

Laminating of various layers
Embossing
Separating and seaming of edges
Perforating of web material

Beim Verschweißen von Bahnware geht es darum, den Abstand zwischen Material und Sonotrode konstant zu halten. Denn nur dann ist ein gutes, gleichmäßiges Ergebnis möglich. Wir bieten hierzu eine patentierte Maschinensteuerung an. Sie steuert die Verfahrbewegung der Vorschubeinheit bzw. der Sonotrode über einen Schrittmotor mit sehr hoher Positionsauflösung und erreicht damit, dass die thermisch bedingte Veränderung am Ultraschallwerkzeug ausgeglichen und die Kraft zwischen Sonotrode und Konturwalze immer gleich bleibt.