ECOSONIC

The present and future of ultrasonic welding technology

ECOSONIC

The present and future of ultrasonic welding technology

Ultrasonic laboratory plastics

Ultrasonic laboratory plastics

Here, we perform concrete evaluation of weld tasks. In the laboratory report, which is handed out to the customer, the results are explained in detail.

Joint design, including a CAD image of the energy director (ERG)
Microscope image of the welded section, dimensions of the ERG
Verification and validation of requirements, e.g. in terms of strength and tightness
Recommendations for machine configuration and integration
Graph of the weld process, including all weld process parameters

Application laboratory for plastics

Service Range

Application consulting / joint design

Consulting for component design
Support and direction for designing the weld geometry (weld joint)
Principle testing for feasibility
Consulting for material selection

Test rigs

Design and configuration of application-specific test rigs
Near-production tool layout
Application-specific measuring instruments

Weld process development

Preparation of the weld concept
Development and manufacturing of application-specific weld tools
Definition of the weld process parameters and specification of the process window

Prototype production for

Quality control and component validation
Prototype supply of the final customer
Function tests, e.g. environmental change tests

Application optimization

Preparation of the weld concept
Development and manufacturing of application-specific weld tools
Definition of the weld process parameters and specification of the process window

Contract manufacturing

Very small series production
Test-Equipment
Joint design

Before welding

Double V joint after

Tongue and groove joint before

Step joint before

After welding

Double V joint before

Tongue and groove joint after

Step joint after

Visualization

H-IPC Touch DIALOG with graphical analysis of welding process

Graphical display of joining curves - welding of plastic part