CAD design of tool change module with multiple weld heads and fixtures

3D collision analysis of individual actuators, part clamps and welding tools

Tool change module with integrated fixture on a custom ultrasound machine ready for production

Automated Equipment Design

Development of machine concepts for custom applications
Optimize loading and assembly sequence
Check assembly order
Evaluation of economic aspects of automation installations

Automation related design

Full implementation of customer requirements and product specifications
Integrate product pretest results into machine concept
Support crash 3D analysis
Mechanical design and PLC related interface definition
Ultrasonic Tool Optimization Design (FEM)
Consulting for the integration of ultrasonic welding systems into new or existing production systems

Configuration of automation equipment

Machine design optimized for production cycle times
Development of options and accessories to support the mass production process
Design a suitable consumable tool change solution
Quality Monitoring Solution

TOOL Design

FEM Calculations for optimized Ultrasonic Horn

We use state-of-the-art FEM software for Horn development. It shows the Horn's ultrasonic amplitude and any material stresses that occur.

Result: maximum efficiency, uniform distribution of weld amplitude and high level of stability.